http://www.sudomod.com/forum/viewtopic.php?f=9&t=1353
This one will differ from the previous build in the following ways:
-Back buttons
-composite screen
-will use full screen width
-custom surround
-screen display buttons
-extra buttons on front
-rechargable battery
-battery status lights
-cleaner internal layout (hopefully with less wiring)
Here's a few pics of progress so far (wiring is subject to changes):


Used an 11mm step bit to cut nice clean button holes on the front. I was surprised at how easy and well it made nice holes. Was initially paranoid I was going to ruin the by case using it. Back holes were cut out with a jewellers saw and slowly expanded using dremel/files to get right shapes.
Then used the jewellers saw again to cut out the bulk of the screen area. Re-used the 3.5" BW screen plastic as the base for the gameboy screen surround. I went for a rectangular shape as opposed to the curved corner that most people seem to choose, as I wanted to use the whole display area.
Used another snes controller's buttons glued to an old remote control circuit board (as there was less stuff to desolder to make it flat).