24 awg for everything is probably overkill. Also I may have overstated the importance of 24 awg, it seems there are plenty of people out there using 28 awg everywhere in their builds. Standards call for no more than 1.4 amps for chasis wiring with 28 awg - a Pi Zero is well under that. Shorter runs will likely give you more headroom. The problem can arise when you start using additional USB devices, using HDMI, overclocking, etc.Mayday10 wrote: ↑Sat Mar 24, 2018 6:54 amthank you. perhaps ill use dissected usb cables for components and buy some 24 awg for use for power. would 24 awg wire do the trick for all wire on this project?
i will twist the wire. it seems like common sense says it would be the way to go... i have watched several instructional videos and read a few guides, and none mention that
Just don't plan on plugging something like an external hard drive into your USB port to play video over HDMI and you'll be fine with 28. My theory is if it can be done, it will be done and then I will have problems, so I use 24 or better for power, always(...well that and I got really frustrated tracking down those screen blankings and now have a large quantity of 24 awg

Kind of a long answer but short of it is you'll probably be OK with 28 on a GBZ if that's all you have.