Update on my build -
Tried with PWM Audio and decided that it is not for me, too much hissing. Even with the resistors in place still the sound is not that good, the distortions reduced and with that the sound levels.
So I removed the PWM0 & PWM1 cables from the AIO, wired up the IQAudio DAC+ compatible board and the sounds came out of that is nice and clear throught my portable speakers (not working with the speaker & head phones on the AIO yet...).
Also tested the 14500 batteries and banggood power boost and they works. Waiting for the power switch as the switches that I ordered are too small to fit onto the case.
here is the pic of "almost" finish Gameboy Zero version 2
IMG_20160912_165918.jpg
Did I mention that I destroyed a few cases and screens?
For the screens - one just won't power on, the other is producing unstable pictures.
For the cases the button holes are a little off for the controller boards that I have, might just do what I done with the extra buttons on this build. And redo version 1, which uses Helder's Audio board and Leonardo pro clone.